Transmissions
Transmissions endure a great amount of stress over their working lives and it is common for them to be remanufactured many times throughout the life of a machine. There are many external variables that cause failure such as maintenace intervals, engine output, operators, grades, and overloading to name a few. Internally failure can be as simple as a solenoid or normal wear, but if ignored can become completely catastrophic. Any time a failure is suspected or a computer code is activated the machine should be shut down immediately for investigation. After a thourough diagnosis is performed and a failure is discovered it's time to contact us. We have extensive vendor relationships that help us to get parts quickly and locate hard to find parts for older equipment. We sell remanufactured exchange units and we remanufacture our customers failed units. Your downtime is always our greatest concern.
Remanufactured components go through a rigorous inspection process to eliminate the use of any bad or worn parts that do not meet manufacturers specifications. Bearings, bushings, thrust washers, frictions, steels, solenoids, springs, o-rings, gaskets, seals, and wiring harnesses are replaced. We remanufacture every torque converter that is installed in our transmissions. We recommend rebuilding remotely mounted torque converters when a machine has had a transmission failure. Once the transmission is completed it will be tested on a dynamometer before shipment. Pictures, documentation, and dimensions are recorded and filed for every rebuild.
The below list is composed of the major Transmission brands we rebuild but are not limited in working with.
- Volvo Reman Transmissions
- ZF Reman Transmissions
- CAT Reman Transmissions
- Allison Reman Transmissions
- Fuji Reman Transmissions
Industrial Reman specializes in remanufacturing high-performance transmissions for heavy equipment, with a focus on Volvo models. We expertly rebuild and restore a wide range of Volvo transmissions, including models 22648, 22650, 22401, 22671, 22418, 22419, 22443, and 22702, ensuring they meet or exceed OEM standards. Whether you're looking to extend the life of your machinery or enhance its performance, our precision-crafted remanufactured transmissions are built for durability and reliability.
Transmissions We Service
Specializing in Volvo Transmission Rebuilds
Industrial Remanufacturing of Volvo Transmissions: Service Overview
For Volvo Transmissions: 22648, 22650, 22401, 22671, 22418, 22419, 22443, 22702
At Industrial Reman, we specialize in the comprehensive rebuilding, remanufacturing, and restoring of Volvo transmissions, ensuring they meet or exceed OEM standards. Our remanufacturing process includes meticulous attention to detail and the use of high-quality components. Here's a breakdown of the services and upgrades we provide during transmission remanufacturing:
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Complete Friction and Steel Replacement: All frictions and steels throughout the transmission are replaced, ensuring optimal performance and durability.
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Upgraded K3 Backing Plate: We install a new, heavy-duty Centranz K3 backing plate for enhanced reliability.
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Seal and Gasket Kit: A complete new seal and gasket kit is installed to prevent leaks and ensure a tight, secure fit.
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Ball Bearing Replacement: All ball bearings are replaced with new ones, contributing to smoother operation and extended lifespan.
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Clutch Pack Testing: Quick-connect Volvo-style fittings are used on the pressure ports to test all clutch packs during dynamometer (dyno) testing, ensuring they meet factory specifications.
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New Filters: We install new external filters to maintain clean, debris-free fluid circulation.
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OEM Solenoid and Sensor Replacement: All internal main pressure PWM solenoids and fluid level sensors are replaced with genuine OEM parts for consistent operation.
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Updated Planetary Bearings: All P1 planetary bearings are updated for improved load handling and performance.
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Bushing and Washer Replacements: We replace all seven wear bushings, all three thrust washers in the range section, and update all planetary thrust washers.
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New Leak-Proof Flywheel: Each remanufactured transmission comes with a new, leak-proof flywheel made from a solid billet for maximum durability.
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Higher Volume Charging Pump: A new, higher-capacity charging pump is installed to ensure efficient fluid circulation.
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Speed Sensors Replacement: All speed sensors are replaced with new OEM parts for precise transmission control.
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Rebuilt Torque Converter: As a standard in all remanufactured transmissions, we include a rebuilt torque converter to deliver reliable power transfer.
These services ensure that every remanufactured Volvo transmission meets the highest standards of performance and reliability, ready for demanding industrial applications.